6 Factory Maintenance Errors and How to Avoid Them
Factory leadership is much more than making and shipping out products. It also requires you to put on many different hats, and to be involved in every part of your factory.
One of these parts is cleanliness. Not only is it important for hygiene, but it can also affect employees and the efficiency of your machines.
That means slower production, meaning less profit. Doesn’t sound too enticing, does it?
So keep reading to understand 6 factory maintenance errors. We’ll explain how debilitating they can be, and how to prevent them.
1. Not Wiping as You Go
Factories can produce a ton of messes. On top of a single workday’s resulting mess, other big spills or tumbles can create a ton of extra work. That’s why regular factory maintenance is necessary to maintain pristine facilities.
But “regular” factory maintenance doesn’t only involve the janitor, who might clean up after everyone else leaves. It also means employees wiping visible messes and doing proper cleans after they’re finished at their station.
2. Separating Maintenance From Work Culture
Again, the janitor shouldn’t be the only person performing maintenance. While not everyone is paid for heavy-duty degreasing or floor mop-downs, maintenance is still part of the job.
So assign maintenance duties for staff for a bright culture of maintenance. Normalizing regular maintenance amongst employees will result in cleaner factories and diligent employees.
3. Not Updating Your Factory Equipment
Work smarter, not harder. You’ve probably heard that age-old adage before, but it matters especially when talking about regular factory maintenance.
Old equipment or ill-manufactured equipment may not give optimal results. They may even make cleaning harder or issues like rust much more difficult to prevent. See here at Hidaka USA for custom technologies that invest in both your profits’ and your factory equipment’s longevity.
4. Budgetting Improperly
Without a factory maintenance budget, you could run out of resources to perform maintenance. That means messes have a chance to worsen, iron has a better chance to rust, and floors just get stickier and stickier. Something like a maintenance budget guide can help you understand what maintenance means your budget can afford.
5. Responding Rather Than Preventing
Prevent factory safety hazards, don’t just respond to them. Making this a habit will encourage workers to implement preventative measures when they can, on their own time. Having no mess to worry about is a far better alternative to rushing to clean it.
Some messes can also worsen if left alone. If materials are porous or soft, they can degrade much faster if in contact with the wrong product. Conduct thorough and regular factory inspections to hinder any messes from taking place.
6. Cleaning Incorrectly
Bad maintenance jobs are a waste of product, time, and money. Employees could use too much product, clean too roughly, or clean inefficiently. Either way, a regular maintenance workshop will help workers familiarize themselves with proper cleaning practices.
Don’t Make These Common Factory Maintenance Errors
Running a factory is hard work. If you know that, then you also understand the importance of maintenance for a well-run facility.
So if this guide helped you realize a few factory maintenance errors you’ve been making, check out the rest of our site! We’ve got plenty of other information that can help you use resources a bit more wisely.